Roof/Wall Panel roll forming machine Jensen Sandwich panel line for sectional gates
Additional info
Production line for manufacturing sandwich panels for industrial sectional doors.
The line consists of the following equipment:
1. JENSEN Roll Forming Line
- Hydraulic double decoiler, capacity 2 × 5 tons
- Straightener, working width 800 mm
-2 + 3 straightening rolls
-2 additional pulling rolls
Roll Forming Section 1
- 5 forming stations
- Station pitch: 500 mm
- Shaft diameter: 70 mm
Roll Forming Section 2
- 2 forming stations
- Centre-to-centre distance: 150 mm
- Adjustable working width: 700 – 850 mm
Roll Forming Section 3
- 14 forming stations
Roll Forming Section 4
- 9 forming stations
- Adjustable working width
- 2 additional cassette units
Additional equipment:
- Hydraulic flying shear
- Feed / delivery table
2. MANNI PMC 157 T Hydraulic Heated Sandwich Panel Press
The press is specifically designed for the production of polyurethane-insulated sandwich panels for industrial sectional doors, providing a production capacity of 6 panels per cycle with maximum panel dimensions of 5,100 × 600 × 40 mm.
Manufacturer: Manni SpA, Italy
Model: PMC 157 T
General Description:
The MANNI PMC 157 T is a hydraulic heated press designed for the production of polyurethane-insulated sandwich panels used in industrial sectional doors. The press is equipped with a heated plates system, hydraulic power unit, and integrated heating circuit, allowing efficient production of high-quality insulated panels.
Main Technical Specifications
- Pressing force: 157 tons
- Working pressure: 250 kg/cm²
- Maximum operating pressure: 250 kg/cm²
- Total load: 157,000 kg
- Specific pressure: 2 kg/cm²
- Number of hydraulic cylinders: 8
- Cylinder diameter: Ø100 mm
- Cylinder stroke: 450 mm
- Opening No. 3: 150 mm
Plates and Capacity
- Plate dimensions: 5,200 × 1,500 mm
- Capacity: 6 panels per cycle
- Maximum panel length: 5,100 mm
- Panel width: 600 mm
- Maximum panel thickness: 40 mm
Heating System
Heated plate press
- Maximum heating circuit pressure: 2 kg/cm² at 90°C
- Heating circuit capacity: 850 litres
- Boiler power: 24 kW
Hydraulic System
- Hydraulic power unit:
- COMET G 60 S/5 + G 60 S/5
- Water pump:
- Marelli 50 × 32 × 160
Electrical System
- Power supply: 380 V / 50 Hz
- Absorbed electrical power: 31 kW
- Total electrical power: 35 A / 65
Mechanical Components
- Rack shaft diameter:
- Ø45 mm + tube Ø63.5 × 10 mm
- Rack gears:
- 40 × 40 mm, module 4, length 600 mm
- Bearings:
- SKF SYV 45 T
Sealing Components
- SM472393/1AX (Polypac)
- WRM393440 (Polypac)
- I/DWR100 (Polypac)
- Type/Model: Sandwich panel line for sectional gates
- Stocknumber: O.27k 2882
- Main category: [O] Press brakes, Bending machines, Straightening machines, Punching machines, Laser cutting machines & Flamecutting machines and Roll forminglines
- Sub category: [O.27k] Roof/Wall Panel roll forming machine
- Brand: Jensen
Stocknumber: O.27k 2882
Watch video of working machinery